Plastic Propeller Data Reports

A propellers performance depends on the distribution of blade angles along its radius. The blade angles must correspond to the advance ratio, the ratio of forward speed to rotational speed, plus an attack angle. For a fast climb, a low pitch is preferred. For slow climb, cruise and descent, a higher pitch is preferred. For moderate performance in all phases of flight, a mixed pitch might be preferred. I have measured the blade angles of several propellers. These reports may be useful in judging the performance of various props. I will list them in order of increasing diameter.
 
 
6″ Orange Chinese Prop
Plastic Prop 001
 
I got two from George Bredehoft.
 
Here is my plot of the blade angle versus radius fraction, r/R. Measurements were made at 1/4″ stations along the radius. The prop was rigidly mounted on a vertical shaft. Chord (c), leading edge (LE) offset above table and trailing edge (TE) offset above table were measured to the nearest 0.01″ at each station. Blade angle (B for Beta) was calculated trigonometrically. P/D was calculated from the usual formula.
 
B = arcsin((LE-TE)/c)
 
P/D = pi tan(B)r/R
 
Wobbles in the graph result from measurement precision limitations rather than manufacturing irregularities. The 0.01″ precision corresponds to about 1 degree.
 
Orange Prop 001
 
The blade angle plots in the background are for helical props with the P/D as shown along the right edge. You can see by comparison with the helical plots that this is not a helical prop. The P/D ranges from 0.7 to 1.4. The washin at the tip is due to the sharply swept tip rather than twist of the basic shape.
 

I calculated the representative radius at 1.73″, 0.577 radius. The corresponding P/D is 0.957. The P/D varies so much that it would not be especially efficient at any particular advance ratio, but it might be somewhat effective over a wider advance ratio range than a prop with a higher maximum efficiency.

 Representative radius is calculated by multiplying each chord by the square of the radius, summing the results, dividing by the sum of the chords and taking the square root. It is different for each blade shape. This is a rule of thumb number, like the P/D, and should not be taken with too much seriousness.
 
Two props weigh 5.6 grams, 2.8 grams each. The cylindrical hub is 0.31″ in diameter and about 0.59″ long. The hole is different diameter on front and back. The front hole is larger to clear the bend in the wire shaft. The back hole was a sliding fit on a 0.0593 drill shaft and 0.34″ deep. The front hole was snug on a 0.0985″ drill shaft and about 0.18″ deep. The ramp is about 0.10″ high. For measuring, I put a 0.05″ wide strip of 0.0041″ thick paper through the hole to get a snug fit.
 
 
9″ Black Guillows Prop
 
Guillows lists a a 9″ black plastic prop among their kit replacement parts. They are not listed on their bagged parts page. Replacement parts are sold individually and the price is quite a bit higher per item than the equivalent bagged version.
 
 
If you contact Customer Service you may be able to buy several of them at a lower unit price. Guillows has a $10 minimum order, so look around and see what else you might like to get at the same time.
 
It occurred to me that this prop might work for P-30 class models, although the rule allows 9.5″ diameter props and the larger diameter is an advantage.
 
I ordered three props. I was a little disappointed that one of them was bent and one lacked the freewheel ramp.
 
It was easy enough to unbend the bent prop and I can make a free wheeler for the other, but still, quality control is important. This may have something to do with the pandemic, access to inventory and supply chain issues.
The main reason I bought this prop was that I didn’t have a specimen and I wanted to include it in my study of plastic props. It is actually 8 7/8″ in diameter. This prop is light for its size, 6.77 grams. The blades are very thin all the way to the hub. That might make them bend on striking the ground at landing. The hub is also small, as you can see in the photos. It resembles the North Pacific props. However there is little to no camber. I numbered the blades 1 and 2 and measured the blade angle and chord at 0.1 radius fractions. The blade  angles at corresponding radius fractions of each blade were within about 0.15 degree of each other, within the precision of the measurement.